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Testing to Determine Compressive Strength of Concrete
Engineers usually specify the required compressive strength of concrete, which is normally given as the 28-day compressive strength in megapascals (MPa) or pounds per square inch (psi). Twenty eight days is a long wait to determine if desired strengths are going to be obtained, so three-day and seven-day strengths can be useful to predict the ultimate 28-day compressive strength of the concrete.
A 25% strength gain between 7 and 28 days is often observed with 100% OPC (ordinary Portland cement) mixtures, and between 25% and 40% strength gain can be realized with the inclusion of pozzolans and supplementary cementitious materials (SCMs) such as fly ash and/or slag cement.
Strength gain depends on the type of mixture, its constituents, the use of standard curing, proper testing by certified technicians, and care of cylinders in transport. For practical immediate considerations, it is incumbent to accurately test the fundamental properties of concrete in its fresh, plastic state.
Concrete is typically sampled while being placed, with testing protocols requiring that test samples be cured under laboratory conditions (standard cured). Additional samples may be field cured (non-standard) for the purpose of early 'stripping' strengths, that is, form removal, evaluation of curing, etc. but the standard cured cylinders comprise acceptance criteria.
Concrete tests can measure the "plastic" (unhydrated) properties of concrete prior to, and during placement. As these properties affect the hardened compressive strength and durability of concrete (resistance to freeze-thaw), the properties of workability (slump/flow), temperature, density and age are monitored to ensure the production and placement of 'quality' concrete. Depending on project location, tests are performed per ASTM International, European Committee for Standardization or Canadian Standards Association.
As measurement of quality must represent the potential of concrete material delivered and placed, it is imperative that concrete technicians performing concrete tests are certified to do so according to these standards. Structural design, concrete material design and properties are often specified in accordance with national/regional design codes such as American Concrete Institute.
Compressive strength tests are conducted by certified technicians using an instrumented, hydraulic ram which has been annually calibrated with instruments traceable to the Cement and Concrete Reference Laboratory (CCRL) of the National Institute of Standards and Technology (NIST) in the U.S., or regional equivalents internationally.
Standardized form factors are 6" by 12" or 4" by 8" cylindrical samples, with some laboratories opting to utilize cubic samples. These samples are compressed to failure. Tensile strength tests are conducted either by three-point bending of a prismatic beam specimen or by compression along the sides of a standard cylindrical specimen. These destructive tests are not to be equated with nondestructive testing using a rebound hammer or probe systems which are hand-held indicators, for relative strength of the top few millimeters, of comparative concretes in the field.